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Liczba wyników
2023 | 14 | nr 2 | 111--123
Tytuł artykułu

Productivity Improvement Based on the Theory of Constraint and Eliminate, Combine, Rearrange, Simplify for Chilled Beef Production in Indonesia

Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper aims to enhance the productivity of a chilled beef production line by comparing two techniques; standard time calculation and simulation. The best improvement method was obtained using the work-study principle, a network diagram, and bottleneck identification. Two methods for improvement are proposed based on the ECRS, the Theory of Constraint (TOC), and line balancing concepts. A simulation model is developed to mimic the actual production line. The simulation results are verified, validated, and compared. Some workstations were combined, and the allocation of the workers was arranged. The present production line efficiency was 46.21%, which increased to 67.09% and 79.71% from the suggested methods. It showed that using the standard time calculation gives a different result from the simulation. In summary, the simulation model along with the application of TOC and ECRS, provides accurate information and improves overall productivity.(original abstract)
Rocznik
Tom
14
Numer
Strony
111--123
Opis fizyczny
Twórcy
  • Universitas Gadjah Mada, Yogyakarta, Indonesia
  • Kasetsart University, Thailand
  • King Mongkut's University of Technology North Bangkok, Thailand
Bibliografia
  • Agus A., Budisatria I.G.S. and Ngadiyono N. (2014), Road map of beef cattle industry in Indonesia, Faculty of Animal Science, Universitas Gadjah Mada and APFINDO, Yogyakarta, Indonesia
  • Agus A. and Mastuti Widi T.S. (2018), Current situation and future prospects for beef cattle production in Indonesia - A review, Asian-Australasian Journal of Animal Sciences, No. 7, Vol. 31, pp. 976-983, doi: 10.5713/ajas.18.0233
  • Antara M. and Sumarniash M. (2019), Behind the Volatility of Beef Price in Indonesia, Economy, No. 6, pp. 1-6, doi: 10.20448/journal.502.2019.61.1.6
  • Arifin B., Achsani N.A., Martianto, D., Sari L.K. and Firdaus A.H. (2018), Modeling the Future of Indonesian Food Consumption, Retrieved from Jakarta: https:// docs.wfp.org/api/documents/WFP-0000073760/ download/
  • Chang H.-S., Sumantri I., Panjaitan T., Hilmiati N. and Prameswari F. (2020), Beef Demand Trends in Indonesia and the Implications for Australian Live Cattle and Beef Exports 1
  • Chueprasert M. and Ongkunaruk P. (2015), Productivity improvement based line balancing: A case study of pasteurized milk manufacturer, No. 22, pp. 2313- 2317
  • Das B.S.-R., Jesus M., Garcia-Diaz Alberto, MacDonald Corinne A. (2010), A computer simulation approach to evaluating assembly line balancing with variable operation times, Journal of Manufacturing Technology Management, No. 7, Vol. 21, pp. 872-887, doi: 10.1108/17410381011077964
  • de Jesus Pacheco D.A., Antunes Junior J.A.V., and de Matos C.A. (2020), The constraints of theory: What is the impact of the Theory of Constraints on operations strategy? International Journal of Production Economics, doi: 10.1016/j.ijpe.2020.107955
  • Duran C., Cetindere A. and Aksu Y.E. (2015), Productivity Improvement by Work and Time Study Technique for Earth Energy-glass Manufacturing Company, Procedia Economics and Finance, Vol. 26, pp. 109-113, doi: 10.1016/S2212-5671(15)00887-4
  • Ehie I. and Sheu C. (2005), Integrating six sigma and theory of constraints for continuous improvement: a case study, Journal of Manufacturing Technology Management, No. 5, Vol. 16, pp. 542-553, doi: 10.1108/17410380510600518
  • Evans J.R. and Olson D.L. (2001), Introduction to Simulation and Risk Analysis: Prentice Hall PTR
  • Fernandes Junior C.C. and Pinto L.T. (2020), Productivity increase in a large size slaughterhouse: a simulation approach applying lean manufacturing, International Journal of Lean Six Sigma, 13(4), 803-823, doi: 10.1108/IJLSS-02-2018-0012
  • Freivalds, A., and Niebel, B.W. (2008). Niebel's Methods, Standards, and Work Design: McGraw-Hill Education - Europe
  • Goldratt, E.M., and Cox, J. (2016). The Goal: A Process of Ongoing Improvement: Taylor & Francis
  • Gujar S. and Moroliya M.R. (2018), Increasing the Productivity by using Work Study in a ManufacturingIndustry - Literature Review, International Journal of Mechanical and Production Engineering Research and Development, No. 8, pp. 369-374, doi: 10.24247/ ijmperdapr201841
  • Gundogar E., Sari M. and Kokcam A.H. (2016), Dynamic bottleneck elimination in mattress manufacturing line using theory of constraints, Springerplus, No. 1, Vol. 5, 1276, doi: 10.1186/s40064-016-2947-1
  • Hirschmann R. (2020), Beef consumption per capita in Indonesia from 2009 to 2019, and a forecast for 2025 (in kilograms), Retrieved from https://wwwstatista.com/statistics/757351/indonesia-beef-con sumption-per-capita/
Typ dokumentu
Bibliografia
Identyfikatory
Identyfikator YADDA
bwmeta1.element.ekon-element-000171669257

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